Plants-Balanced Food: How to make 10 Ton/h with Zero Dosage Errors

In the production of food, the ingredient most expensive is the human error.

An over-dosage of methionine or lysine shoot your costs; a sub-dosing affects the growth of animals of your customers and damage your reputation. If you still use scales manual or semi-automatic obsolete, your plant is losing competitiveness.

The plants PLC Agrex Solutions they are designed for producers that are looking to scale. What's the goal? To produce more, faster and with surgical precision.

PLC automation: The brain of your plant

Our compact plants of 10 to 20 tons per hour are not just mixers; they are integrated systems managed by a PLC (Programmable Logic Controller) centralized.

What want to automate with Agrex?

  1. Total Traceability: The system records each kilo of raw material that enters and each bag comes out. Against any claim, you have the history exact batch in seconds.
  2. Accuracy of the Formula: The software automatically corrects the "flight" (material falling) of the ingredients, ensuring that the formula is theoretical to be identical to the real.
  3. Reduction of Labor: A plant that took 6 operators, can now be managed efficiently by 2 people (one control panel, one in supervision/packaging).

Profitability and Maintenance

Design thinking in the durability.

  • Mixing High-Efficiency: Coefficient of variation (CV) less than 5% in times of mixing of only 3 minutes.
  • Modular Structure: Do you need to grow? Our plants allow you to add silos and lines of pelletized without stopping the current production.
  • Local Support: Spare parts and technical information available in your area so that your plant will never stop.

Case Success: co-Op "NutriSur" (Córdoba, Argentina)

The Challenge: The cooperative produced 40 tons a day, with constant changes in the nutritional quality and high overtime costs.

The Solution Agrex: Installation of a plant automated 10 ton/h with dosing system of micro-ingredients.

Results:

  • Capacity: Increased production by 60% without increasing the shift.
  • Savings: Reduced the wastage of additive expensive in 12%.
  • Confidence: Obtained certification of quality that allowed them to sell to large integrators swine.

Conclusion

The efficiency in the production of food is not magic, it's engineering. Transform your floor in an industry model with Agrex Solutions.

Are you ready to make the leap to the 10 tons per hour? Let's talk

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